PC Encoder Disc

PC (polycarbonate) substrate encoder discs, lightweight and low-cost, for low- to medium-resolution and high-volume optical encoders.

PC encoder discs use polycarbonate (PC) engineering plastic as the substrate, with transparent and opaque graduation patterns formed on the disc surface; they are transmissive discs. Compared with glass and metal substrates, PC is lightweight, tough and shatter-resistant, and costs less, making it well suited to high-volume optical encoder applications where weight and cost matter.

PC Encoder Disc
PC encoder disc (polycarbonate substrate, transmissive)

Features

  • Polycarbonate (PC) substrate: lightweight, tough and shatter-resistant
  • Lower cost, suited to high-volume production
  • Transmissive graduations with uniform pitch and clear contrast
  • Customizable outer diameter, bore and line count

Specifications and Custom Options

ItemDescription
SubstratePolycarbonate (PC)
Optical pathTransmissive
CharacteristicsLightweight, tough, shatter-resistant, low cost
Contour machiningLaser cutting of outer diameter, laser machining of bore
InspectionAOI machine vision inspection of every disc; vision measurement; optical density testing
CapacityAbout 30,000 discs per day (all product lines combined)
CustomizableOuter diameter, bore, line count

Specific values such as outer diameter, line count and line width accuracy are evaluated against your drawing; contact an engineer for a specification sheet and quotation.

Typical Applications

Consumer electronics and office equipment, light-duty servo and stepper motors, position feedback in automation equipment, and high-volume encoders where cost and weight are critical.